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There
are 4 main phases to the combustion of fuel.
1. Injection delay. This is the
small delay between closing of the spill ports/valve and the opening of the
fuel injector. This delay is affected by the rate of pressure rise within the
pumping element (influenced by wear in the pump), the pressure in the injector
line (influenced by the delivery valve), very slight compression of the fuel
and expansion of the HP pipe.
2. Ignition delay. This is the
delay between the start of injection and the start of combustion. In order that
a fuel can burn, it must be transformed into a vapour and mixed with the
correct ratio of air. In order to do this the fuel must break up into small
droplets (10-20mm),
and heat up to its self ignition temperature once in the cylinder (cylinder air
temp 550-700oC), therefore dictated by physical and chemical
processes.
3. Pre-mixed combustion. This phase
of combustion commences immediately after ignition. The fuel which combusts in
this phase is:- all the fuel which has been injected, and the fuel which is
still being injected. Thus the severity of this uncontrolled combustion is
dictated by the length of ignition delay, and the quantity of fuel injected
during this delay. Large pre-mixed combustion produces increased max cylinder
pressure and rate of pressure rise. This large pressure rise produces diesel
`knock', which increases engine noise, and shock loading to bearings, piston
rings, combustion cylinder, etc.
4. Diffusion combustion. This phase
of combustion commences when the rate of fuel combusting is the same as that being
injected. The length of this period is dictated by the type of fuel burnt (HFO
takes longer to evaporate or prepare), and the rate at which fuel is injected
(fast rate produces small fuel droplets and shorter time to burn). Depends on
how rapidly the oxygen and fuel can be mixed, as the initial supply of oxygen
near the fuel droplets will have been used during the pre-mixed combustion
phase.
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